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APPROPRIATE SIZE AND STRENGTH
Enclosures will determine the appropriate envelope to be used, meaning
the envelope will be one of the right size and strength.
- The size should properly accommodate the insert(s). Excessively
large envelopes will not keep the inserts firm. The inserts in such
envelopes slide about, create an imbalance of the envelope, risking
ripping and loss of contents. A snug fit keeps the enclosure firm
in the envelope providing for effective mail handling.
Conversely, when an envelope is overstuffed it can burst at the
seams when machine processed. The result can be a total loss of
the mailing.
- The strength of the envelope should be such to withstand the
weight of its contents. If there is stress at the seams or sharp
edges, the envelope is in an overload condition where it can burst
or tear apart and lose its contents.
LETTER SIZE
Letter size envelopes must be rectangular in shape for automated
processing by United States Postal Service.
The following dimensions must be met for automated processing
by USPS:
| Minimum | Maximum |
| Height: | 3 1/2 inches | 6 1/8 inches |
| Length: | 5 inches | 11 1/2 inches |
| Thickness: | .007 inch | 1/4 inch |
Nonstandard Size
Letter-size First Class Mail or single-piece -rate Standard Mail (A) weighing 1 ounce or less is nonstandard and subject to the applicable surcharge if is thickness exceeds .25 inches or if, based on the placement (orientation) of the address, its length exceeds 11.5 inches, its height exceeds 6.125 inches, or its length divided by its height - the aspect ratio - is less than 1.3 or more than 2.5.
- Aspect Ratio
- (not drawn to scale)
FLAT SIZE
Flats are envelopes larger than 11 1/ 2 inches long by 6 1/8 inches high, but not larger than
15 inches long by 12 inches high.
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